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Hitachi Jet Removal |
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After disassembling my 4th set of Hitachi Carbs that came on the 850's, I
have figured out how to save those frozen jets in the float bowls.
First the problem with Hitachi's is that there are NO replacement parts
available. Well............ Kinda. There are workarounds. The biggest
thing that needs replacement are the slow, main, and midrange jets that are
secured by an O-Ring on each. The O-Rings get dried up and glue
themselves to the walls of the holes that the jets are in. To make it worse the
jets BARELY have any area protruding. The slow and main jets have a FRAGILE
thin lip that is VERY EASY to distort. The larger diameter is barely
protuding beyond the casting of it's mounting orifice.
Instructions.DO NOT Try to grab small diameter area with any tool.
First
Second
As an option you could use a drill and chuck to grab the jet if you are careful and have a good grip, but if you don't do it just right you may damage the jet. After cleaning the carbs you have the issue of parts. The gaskets can be reused if they were disassembled with a razor blade. The float valve seats can be reused as they are brass and the float valves are rubber. The float valves (though exact replacements not available) are K&L part #18-8943 (they are slightly longer but work) and can be purchased at www.usedmotorcycleparts.com for $7.95 each. The float valve filters can be removed if no good and their function replaced with inline fuel filters mounted on the hose. Orings: Go to www.mcmaster.com and order the following to build a rebuild kit for your hitachi's
For the air screws:
For the jets and float seat:
For the Fuel Tees:
These are bags of 100, so you see that for $10 you can get all the o-rings you need for a lifetime of hitachi rebuilds. You can also go to any autoparts store and get these. The info on #'s 7,8,9 follow:
#7
#8
#9
Air screws are not (as far as I have found) replaceable. Be careful after disassembly as the top body has them in there and are hidden under a brass plug that can be drilled out. Also there is a rubber o-ring on it and when you soak it in carb cleaner you will ruin that o-ring unless you drill out the brass plug. Also it bends easy if not removed and handled at all roughly. All other parts are not subject to wear or damage unless you do not rebuild the carbs properly. Happy Carb Cleaning! |
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